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Basic Oxygen Furnace (BOF)

(english) "WHAT A pear-shaped furnace, lined with refractory bricks, that refines molten iron from the blast furnace and scrap into steel. Up to 30% of the charge into the BOF can be scrap, with hot metal accounting for the rest. WHY BOFs, which can refine a heat (batch) of steel in less than 45 minutes, replaced open-hearth furnaces in the 1950s; the latter required five to six hours to process the metal. The BOF's rapid operation, lower cost and ease of control give it a distinct advantage over previous methods. HOW Scrap is dumped into the furnace vessel, followed by the hot metal from the blast furnace. A lance is lowered from above, through which blows a high-pressure stream of oxygen to cause chemical reactions that separate impurities as fumes or slag. Once refined, the liquid steel and slag are poured into separate containers. "

Aging 2

(english) A change in properties that occurs at ambient or moderately elevated temperatures after hot working or a heat treating operation (quench aging in ferrous alloys), or after a cold working operation (strain aging). The change in properties is often, but not always, due to a phase change (precipitation), but does not involve a change in chemical composition. In a metal or alloy, a change in properties that generally occurs slowly at room temperature and more rapidly at higher temperatures.

Absolute Volume

(Concrete Engineering) The volume of an ingredient in its solid state, without voids between individual pieces or particles, in the case of fluids, the cubic content occupied. In concrete, the actual volume occupied by the different ingredients determined by dividing the weight of each ingredient pounds, by ifs specific gravity, times the weight of one cubic foot of water in pounds. Example: Absolute Volume of one sack of cement equals: 94 ๗ (3.15X62.4) = 0.478 cubic feet

HRM High Reactivity Metakaolin

(Concrete Engineering) Refined form of an ASTM C618, Class N (natural) pozzolan. A high performance, mineral admixture, similar in performance to silica fume, additionally comparable in cost. Pure white powdered in form will, not effect the natural color or darken concrete as silica fume does. Suitable for high-performance color matching in architectural concrete. Dosage at 5% to 10%, of cement by weight. No bleed water, better finishability, more creamy, cleanup is easier with slightly higher 28 day strengths and 25% - 35% less plasticizer is required than silica fume.

Agglomerating Processes

(english) "Fine particles of limestone (flux) and iron ore are difficult to handle and transport because of dusting and decomposition, so the powdery material usually is processed into larger pieces. The raw material's properties determine the technique that is used by mills. 1) SINTER Baked particles that stick together in roughly one-inch chunks. Normally used for iron ore dust collected from the blast furnaces. 2) PELLETS Iron ore or limestone particles are rolled into little balls in a balling drum and hardened by heat. 3) BRIQUETTES Small lumps are formed by pressing material together. Hot Iron Briquetting (HBI) is a concentrated iron ore substitute for scrap for use in electric furnaces.

Black Plate

(english) A light weight or a thin uncoated steel sheet or strip so called because of its dark oxide coloring prior to pickling. It is manufactured by two different processes. (1) Form sheet bar on single stand sheet mills or sheet mills in tandem. This method is now almost obsolete. (2) On modern, high speed continuous tandem cold reduction mills from coiled hot rolled pickled wide strip into ribbon wound coils to finished gage. Sizes range from 12 to 32 in width, and in thicknesses from 55 lbs. to 275 lbs. base box weight. It is used either as is for stampings, or may be enameled or painted or tin or terne coated.

AAC - Autoclaved Aerated Concrete

(Concrete Engineering) Exceptionally lightweight precast concrete with high thermal qualities and fire resistence. Suitable for cutting with ordinary hand tools. Mix design is composed of portland cement, sand or siliceous material, lime, gypsum, finely powdered aluminum, and water. Initial mix is a combination of portland cement, sand, lime and gypsum to produce a slurry. Finely powdered aluminum mixed into a paste is added prior to placement into large, rail-like forms. The finely powdered aluminum reacts with the alkaline components of the cement and lime to produce hydrogen gas, which increases the volume approximately five times producing a uniformly, dispersed cellular structure. Units are cut to required shape. Units are placed in an autoclave, an enclosed pressurized chamber, and steam cured at 3500 F. Approximately 80% of the ultimate volume consists of air voids.

Carbonation

(Concrete Engineering) 1) Reaction between the products of portland cement (soluble calcium hydroxides), water and carbon dioxide to produce insoluble calcium carbonate (efflorescence). 2) Soft white, chalky surface dusting of freshly placed, unhardened concrete caused by carbon dioxide from unvented heaters or gasoline powered equipment in an enclosed space. 3) Carbonated, dense, impermeable to absorption, top layer of the surface of concrete caused by surface reaction to carbon dioxide. This carbonated layer becomes denser and deeper over a period of time. 4) Reaction with carbon dioxide which produces a slight shrinkage in concrete. Improves chemical stability. Concrete masonry units during manufacturing may be deliberately exposed to carbon dioxide after reaching 80% strength to induce carbonation shrinkage to make the units more dimensionally stable. Future drying shrinkage is reduced by as much as 30%.

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